genius 1000

How do you machine tall work pieces? The best way is with our genius 1000. It combines highest stability with rigidity through the construction in the mineral cast bed. As a modified half gantry with two synchronised digital drives in the x-axis, it provides an intelligent, control solution. It thus offers interesting proportions, which are designed specifically for machining tall work pieces – and with exemplary machine precision.

All linear axes are equipped with glass scales. This way they achieve particular fineness even with large work pieces. With a dielectric fluid height of 500 mm above the table, it offers an exceptional processing height, thus covering a wide size range of electrodes and work pieces.

The travel range of the machine is also suitable for very large work pieces. The intelligent control system allows you to synchronously control 6 axes as EDM axes. This is a real advantage if you have to deal with complex geometries or free forms. At the same time, the machine allows for the organisation of more efficient processes with large quantities.

Despite its size, the genius 1000 can be set up in surprisingly small spaces. Its compact design makes it easily accessible and loading with a crane very simple. The connection to automation is possible from three sides, so that you can place this machine wherever you need it in your company. The height-adjustable control desk ensures ergonomic working for everybody regardless of height. Due to the great accessibility of the service unit, it is particularly easy to maintain and service, saving you even more time.

Travel distance X – Y700 x 500 mm
Travel distance Z500 mm
Table: Length x width900 x 700 mm
Distance: Table – sleeve w / o chuck max. / min.650 / 150 mm
Dielectric fluid above table500 mm
Overall dimensions (w x d x h)(1,650 x 3,064 x 3,050 / 1,825) mm
Total weight (w / o fluids)6500 kg
Workpiece weight1500 kg
Electrode weight w /o rot. head100 kg
Electrode weight w. rot. head50 kg with man. safety
Rapid traverse speed X – Y10 m / min
Rapid traverse speed Z18 m / min
Resolution X – Y – Z0.001 mm
Resolution C0.001°
Dielectric fluid consumption700 litres
Generatorgenius magic3
Operating current80 A (+ 80 A with booster)
Suction capacity200 m3 / h (55 l / sec)
Required cooling capacity2.5 kW
Floor load3.5 N / mm2
Number of adjustable feet3
Weight per foot2 t
Diameter of base plateø 110 mm
Flow rate (air)10 l / min